99mx5's ARTech EFR build
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I'm finally adding a turbo to my car. I bought a supercharger when I used to autocross. I then started to race on a track. Everything was great until I blew up the blower. I removed it then continued to race naturally aspirated. I eventually became a better driver without the boost, so now its time to add boost again.
So far I have added: -Enhanced DIYPNP MegaSquirt -Precision 600 intercooler -ACT clutch and street disc -TEIN Flex coilovers -PWR radiator -SS clutch, brake lines -Carbotech XP10 and XP8 brakes -Boss frog rollbar -Custom CAI airbox -DIY coolant reroute upper and lower -PS delete with welded input shaft -Ultrashield Rally Sport seats -Simpson camlock harnesses -Squaretop manifold -COPS -Walbro 255HP -Other smaller details that I forgot I contacted ARTech for SS coolant and oil lines, a top mount ramhorn manifold, 3" SS DP and exhaust with Magnaflow resonator and muffler. I purchased a BorgWarner EFR 6258 and sent it off to him. Here are the pics of his progress... |
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I ordered a CXRacing intercooler kit. The plan is to have the pipes welded locally.
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Here is my DIY coolant reroute to make space for the turbo and improve cooling on the track. I made the parts from a broken aluminum racing jack. The upper reroute improved cooing across the engine and the lower reroute makes more space for the turbo manifold.
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More fab pics of the stainless 3" exhaust. It has a Magnaflow resonator and muffler.
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Stainless braided teflon oil and coolant lines were made. I eventually ended up routing them differently due to space constraints.
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I was getting close to receiving this kit from Abe. I know that there will be lot of small parts that I'll need to install it.
I have the following: -wideband (I forgot to put it in the first post) -intercooler piping with clamps and couplers/elbows -GM temp sensor -intercooler -oil and coolant lines and hose I'll need: -mount intercooler -temp sensor bung -duct airflow -make oil/coolant line bulkhead bracket -heat shields for brake booster/manifold -tubing for the blowoff valve -wastegate actuator tubing -larger fuel injectors -drill oil pan (need drill bit and tap) -oil catch can ? -intake hose routing -boost control ? -?? I also decided to get fire sleeves for all the lines going to and from the turbo for extra protection. I found them here: http://208.109.215.220/files/newprod.pdf |
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The turbo lines arrived after most of the turbo parts, due to being outsourced.
Here they are when I received them. Somebody got in the way as I was taking a pics. All of the parts are steel. I used a steel BSP to NPT fitting for the block and a steel tee and a steel NPT to -4AN fitting for the line. The VDO oil pressure sender connects to the tee. |
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Here is a pic of the Precision 600 intercooler.
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I painted the manifold with VHT ceramic paint and baked it to cure it.
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The scariest part of the build was to drill the oil pan. I put a ring of tape on the bit to act as a stop so that I would not hit the oil pickup tube. I also greased the bit so that it would catch the metal shavings.
In order to keep the tap straight to cut the threads, I put it in a socket with a long extension. It worked perfectly. After I cut the threads, I used JB Weld to seal it to the oil pan. |
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